Recently, while I was considering possible designs for a puzzle for my exchange gift for the next Gathering for Gardner, I thought about doing something with multiple layers of clear plastic, where interactions of markings on the layers define the puzzle. When you’re going to lasercut a large quantity of puzzles, keeping down the cost, and therefore the cut length, is paramount. So I wanted to be able to use the simplest possible markings on the pieces.
A straight line segment looked like a pretty good candidate, and it leads to an obvious puzzle goal: make the segments on two layers perpendicular. I still needed to choose pieces for these markings, but after a little trial and error, I landed on dominoes, with a segment centered in each square. For these, given some reasonable restriction on the allowable angles of the segments, the number of different pieces possible would land somewhere in the range of what would make for a good puzzle.
I ended up using segments that were turned either 15° or 45° off from the edges of the pieces. These admit exactly 12 different pieces, which can tile two layers of a 3×4 rectangle:
What makes this set particularly nice is that you can get two more puzzle challenges by changing the goal angle for the crossing segments. In addition to making them all perpendicular, you can make them all cross at 30° or 60°. These challenges should be easier, as there are two ways for an angle to differ from another one by 30° or 60°, but only one way to be perpendicular.
I also found a related puzzle that uses 10 dihexes. There are 13 pieces possible in this scheme, but I’ve omitted the ones with a lengthwise axis of symmetry from the puzzle:
In the end, I decided not to make either of these my exchange gift. I had a couple of prototypes made of the first puzzle, and it was clear to me that it needed to be larger than I could afford to make it and give away a few hundred copies. It also works best with a frame to hold the pieces and keep them neatly aligned, which adds considerably to the time and expense per copy. But even though I won’t be able to give this away at G4G13, I hope to be able to be able to sell a few copies at my vendor table there!